Please use the tabs above for complete information. We are actively manufacturing the First Official Production Run with kits scheduled to begin shipping late March.
Thank you for everyone's patience while we did something no other company has done before in bringing Rock Crawling for the first time to the Toyota and Lexus IFS community!
Welcome to the BRAND NEW WORLD of Toyota IFS Rock Crawling
Welcome to the birth of the Toyota Rock Crawling IFS industry, brought to you by the founder of the Rock Crawling industry, Marlin Crawler.
The facts are simple:
- A 35" tire is the minimum entry size to be taken serious as a Rock Crawler
- No Long Travel IFS Kit can Rock Crawl 35" tires without modifying the cab A-pillar mount, and therefore
- No Long Travel IFS Kit is designed for Rock Crawling
The goals of the all-new Marlin Crawler Long Travel IFS:
- To install 35" tires without cab mount modification
- To improve approach angle closer to or on par with Solid Axle Conversions
- To take full advantage of the Heavy Duty MarRack Steering System
- To carve a new path away from existing Long Travel kits not designed for Rock Crawling
How Marlin Crawler accomplished this:
- By moving the knuckle forward for tire clearance & approach angles never done before
- By increasing ground clearance of the traditional lower control arm design to a level never done before
- By having the strongest factory-style steering system integrated with the IFS in a way never done before
The Patent-pending RCLT HD is born
RCLT HD stands for Rock Crawling Long Travel, Heavy Duty, and is the very first Long Travel IFS Kit specifically designed for the Rock Crawler.
RCLT HD has many unique industry first features that puts it in a newly created market segment strong enough for Rock Crawling. Main features include...
- Relocate front axle so far forward it requires a new steering system,
- Unmatched IFS approach angle,
- Unmatched IFS ground clearance,
- Unmatched IFS knuckle strength,
- Unmatched IFS steering strength,
- Flex equal to wider LT kits yet without requiring fiberglass fenders,
- Ability to run 35" tires without body mount modification, and
- It is the first IFS system that challenges the benefits of a Solid Axle Swap
For these reasons, RCLT HD avoids competing with existing Long Travel kits and is why RCLT HD is proudly Patent Pending!
Approach Angle, Ground Clearance, and Steering Strength are all serious handicaps to the IFS off-roader and RCLT HD greatly improves all three!
RCLT HD is made from 242 carefully designed individual parts and is not just another Long Travel kit. This is a first-of-a-kind full IFS and steering systems integrated replacement consisting of...
...and made possible by the MarRack steering rack replacement and our extended length steering arms that reduce driver steering effort perfect for handling oversized tires on- or off-road. In fact, RCLT HD has the strongest Toyota Long Travel Knuckle ever made, with our signature one-piece steering-hub-caliper solid lower section cut from billet larger than two dual case adapters!
- Never-before-done two-inch forward arm geometry,
- Never-before-done knuckle geometry, and
- Never-before-done steering geometry
Strength, handling, steering, ride quality, & on/off-road
traction is unparalleled in the Toyota IFS market
While RCLT HD was never meant to replace a Solid Axle Swap, it greatly challenges the benefits thereof in the following ways:
- RCLT HD has vastly more ground clearance and less unsprung mass than a SAS
- Is 99% bolt-on and easily transferable from vehicle to vehicle
- May be removed and all original IFS components reinstalled
- Retains all factory ABS, cruise, and traction control systems
- Reuses OEM brakes and spindle components for ease of service
- Can be aligned by any shop without special instructions
- Retains superior handling, ride quality, & stability for daily-drivers
Please consider reading this recent Facebook post from our President and RCLT HD inventor to get a taste of what to expect from this revolutionary IFS + Integrated Steering System:
Please click here to return to the top to explore more about RCLT HD through the page tabs above. Thank you!
The designation of RCLT HD is as follows:
"+2 RC": Rock Crawling (RC) Capability!
- Knuckle moved forward +2.00 inches (50.8mm)
- Approach Angle comparable to a mild Solid Axle Swap setup
- Target goal of fitting 35" tires without requiring body mount modification
"+2.75 LT": Extended control arms for Long Travel (LT) capability
- +2.75 inches (69.85mm) longer per side, overall track width increase of +5.50 inches (139.7mm)
- Greatly improved side-hill stability, ride quality, and smoothness over large objects
- Sets the bar for a New Mid-travel Solution:
- Exactly between the industry standard of 2 and 3.50" LT widths
- Maneuverability: Being too wide is often detrimental for use on technical trails
- Flex: We use horizontal ball joints that exceed the articulation of vertical joint LT setups
- Our +2.75" kit achieves up to 12.5" of travel at the hub, which is 96% as much as typical +3.50" kits yet is 27% more narrow for better maneuverability in technical trails.
- Example: With 9" wide 4.06" backspace -24mm offset wheels this equates to 14.5" of travel at tire centerline, or 29" of real-world/RTI cross-articulation.
- Fenders: The articulation performance of a +3.50" LT without requiring fiberglass!
"HD": Heavy Duty (HD) Boxed design
Including HD Knuckles and integrated HD MarRack Steering Rack
- Maximum strength for Rock Crawling
- Double-sheer Horizontal Ball Joints top and bottom
- Suspension travel no longer limited by ball joints
- Double-sheer 1-ton SAS-sized Steering Tie Rod components
- Extended height knuckle for greatly reduced bump steer and rate of camber change
- Maintains alignment parameters for a far greater range of motion
- Handling and ride quality vastly improved over Long Travel setups re-using factory knuckles
We have a +3.50-inch LT design already being tested, however, we are currently only focused on the +2.75-inch LT.
Click here to read BigMike's TacomaWorld Reply #1,086 of how
RCLT HD is changing his 38 years of off-roading experience!
The first production RCLT HD will be our +2.75" version that fits:
2003+ Lexus GX470
2003+ Toyota 4Runner
2005+ Toyota 4WD Tacoma
2006+ Toyota FJ Cruiser
We have a +3.50-inch LT design already being tested, however, we are currently only focused on the +2.75-inch LT.
What Parts are Included?
- Heavy Duty Lower Control Arms, 2.75-inch longer than stock (5.50-inch track width increase)
- Heavy Duty Double-sheer Upper Control Arms with adjustable caster
- Heavy Duty Double-sheer Knuckles with unique geometry only compatible with a MarRack
- Not compatible with factory racks or narrowed Tundra racks
- Not compatible with sway bars or K.D.S.S.
- Not compatible with 15- or 16-inch wheels (see FAQ for more details)
- Heavy Duty 1-ton SAS-sized Double-sheer Steering Hardware
- Mounting Templates, Sector Shaft Adapter, & Hardware to install a MarRack
- Adjustable 15,000 lb-rated Limit Straps with Heat Treated Chromoly Ends
- Military grade USA-made Steel Braided Brake Lines
- Complete Hardware Kit
Full Kit Photo and Online Instructions will be posted prior to shipping the first Production Run
Please see the "Required Parts" tab for remaining parts required to install RCLT HD.
Three Required Parts NOT Included
• MarRack Heavy Duty Steering Rack
The MarRack is a central component of RCLT HD and our Patent would not be complete without it.
The late-model 2003+ Toyota IFS System uses a light-duty rack & pinion that uses light-duty "fused" inner tie rods. These light duty components are known to fail with 34" tires, and because 35" is the entry point into Rock Crawling, by definition your steering system MUST be upgraded if you wish to off-road without failures. This is where the MarRack comes into play.
The MarRack is the first Heavy Duty Steering System that integrates with Long Travel in a way never previously done before. By using a 54% more massive and seriously heavy-duty steering rack, we custom designed the first Rock Crawling Steering and Long Travel Integrated System with new & improved geometry designed for lifted applications & focused on maximum strength. Our unbreakable double-sheer CNC billet steering arms provide 15% more steering power while reducing steering effort by the driver by 15%. Moreover, this unique design decreases stress acting on steering components from objects encountered on the trail. A serious win-win! Finally, the MarRack enables our knuckles to be pushed forward more than double any other Toyota LT for unparalleled Rock Crawling IFS performance!
So exactly what is the MarRack?
The MarRack was originally designed from the strongest Koyo Seiko steering rack used on a non-commercial vehicle and was meant to be a 100% custom & bolt-in Marlin Crawler product. We sent RCLT HD designs to Japanese and US rack manufactures but ultimately could not make a MarRack at a competitive price point. As a result, the design of RCLT HD was carefully altered to allow a Toyota-based solution to work which is internally known as the "MarRack 2.0", now sourced from a 200-series Land Cruiser. Compared to a 2nd gen Tundra rack, the MarRack is stronger, larger, has an increased cooling capacity, and has three frame mounts instead of two. Best of all, the MarRack never needs to be narrowed or shortened because RCLT HD has it's own geometry!
Now then, when we show you the following pricing, you're going to be astonished which is why we could not make our own rack in a cost effective manner.Standard Build: $330
Aftermarket overseas manufactures. Random examples shown, pricing as of 2/12/21
RockAuto » Ultra-Power P/N 3676N for $286.79 (link)
RockAuto » AAE P/N 3676N for $333.79 (link)
BuyAutoParts » New P/N 80-01660 AN for $339.00 (link)
BuyAutoParts » Remanufactured P/N 80-01660 R for $373.95 (link)
Ultimate Build: $500
Compared to other LT setups, the $330 to $500 MarRack is the only new expense required. Should you desire to refresh the MarRack after say 100,000 miles of trouble-free rock crawling, you don't have to pay extra for a special narrow or custom tig-welded rack; You simply order one from anywhere, re-use our simple parts to modify it, and install.
The remaining two parts are standard required parts for any Long Travel Kit or Solid Axle Swap conversion.
• Axle Shafts
Currently recommending RCV Axles, rcvperformance.com
Standard Build (for tire sizes up to 35"): $750
RCV Chromoly Replacement Inner Shafts
Two required @ $375 each, currently available direct from RCV (815) 877-7473 with a typical lead time of 6 to 8 weeks. Specify "OEM +2.75 Shafts". Reuses your original factory inner & outer joints & boots.
Ultimate Build (35" tires or larger): $2,195
RCV Ultimate CV Set
P/N CVJIFS-TOY2X2.75, one set required @ $2,195, available direct from RCV (815) 877-7473 with a typical lead time of 6 to 8 weeks. Complete axle, joint, & boot replacement using unbreakable Dana 60 35-spline 300M Chromoly with a lifetime warranty up to 40" tires.
• Long Travel Coil-overs
2.5-inch LT coil-over with a 24.5" extended length and 8" stroke, or equivalent. For best results we recommend Radflo.com coil-overs which have been custom built by our own specifications in testing and tuning RCLT HD and have a true 8.0-inch stroke. See FAQ for more details.
Standard Build: $1,700
The standard build has a remote reservoir without compression adjustability.
Radflo P/N 6CT 001 5R sold as a pair @ $1,702.00. Coil: 550 lb-ft, other rates available by request.
Icon P/N 59730-CB sold as a pair @ $1,679.95. Coil: 600 lb-ft, other rates by request.
Fox P/N 880-02-953 sold as a pair @ $1,749.00.
Ultimate Build: $2,000
Total Cost Overview based on the above
Standard installation of RCLT HD:
$286.79 (MarRack) + $750 (Inner Axle Shafts) + $1,679.95 (Icon Coil overs) = $2,716.74 needed parts
$6,999 RCLT + $2,716.74 needed parts = $9,715.74 total
Ultimate installation of RCLT HD:
$461.03 (MarRack) + $2,195 (Ultimate CV Set) + $1,974.00 (Radflo, adj.) = $4,630.03 needed parts
$6,999 RCLT + $4,630.03 needed parts = $11,629.03 total
Tools required to install RCLT HD include a welder, grinder, drill, and simple hand tools. The total amount of welding is only around 25" inches of weld and can be done with home garage welders. Our instructions will cover installation in detail and will be posted prior to shipping out the first order.
RCLT HD placed 10th in the 2020 King Of the Hammers Every Man Competition (EMC) under a V8-powered 4Runner, becoming the first Toyota IFS to run both desert & rock crawling trail sections at the most abusive single-day off-road race on the planet!
RCLT HD is the only IFS + Steering integrated system strong enough for KOH EMC.
Shannon Campbell approved
At the 2020 King Of the Hammers, RCLT HD received an awesome endorsement from IFS Rock
Crawler and 3-time KOH Champion Shannon Campbell! Shannon races an 800 HP Ultra4 car with
IFS + 40" tires, and is the most successful competition IFS Rock Crawler around!
Del Albright approved
At the 2020 CAL4WD Convention, RCLT HD received another great vote of confidence
from Off-road Motorsports hall of famer and one of the largest land use advocates in
the country, Mr. Del Albright! Del is an incredible ambassador to off-road access and
runs professional off-road training and leadership programs. Please check out his
highly informative website at delalbright.com
Steve Sasaki approved
At the 2020 Fourwheeler Adventure Expo, RCLT HD got endorsed by Steve Sasaki
of PowerTank.com!! Steve said, "This is the new SAS for modern Toyota's."
Steve is the founder of Power Tank and has developed the best portable air system
for airing up tires, reseating beads, and running air tools out on the trail.
We have proudly carried his Power Tank products for close to 20 yrs
and highly recommend them: MarlinCrawler.com/powertank
Fred Williams approved
Also at the Adventure Expo, RCLT HD got endorsed by Fred Williams from
Motortrend's Dirt Every Day TV series!! Here is what Fred had to say:
"Marlin Crawler continues to innovate. What started with
gearing has evolved into a Toyota IFS for the Rock Crawler."
Thank you very much Fred and we absolutely LOVE watching your
show and working on your Toyota Rock Crawler "Clampy"!
Frequently Asked Questions
RCLT HD is designed for use with 2.5" diameter Coilovers typically used on +2.00" & +3.50" Long Travel setups, specifically with a 16.5" collapsed, 24.5" extended, and 8" stroke lengths and a lower mount designed for 1/2" hardware and 1.5" mounting width. Longer or shorter coilovers may be used at the expense of either less up-travel or less down-travel, respectively.
RCLT HD is not compatible with factory-style sway bars including the Toyota K.D.S.S. system.
Our Lower Control Arms do have behind-the-axle Secondary Shock Mounts which could be used with a custom fitted behind-the-axle type swaybar (see LCA sway bar examples such as a 2nd gen Tundra or 100- & 200-series Land Cruisers).
Toyota Safety Sense on 2018 and newer vehicles
All products on this website are intended for Off-road use. RCLT HD prides itself in highly stable geometry resulting in superior drivability compared to other lifted Long Travel setups that reuse factory knuckles. Please be aware that if you alter the height of a vehicle equipped with Toyota Safety Sense (MY 2018+) then you may need to recalibrate your vehicle's dynamic radar cruise control, pre-collision with pedestrian detection, and lane tracing assist. Please ask your dealer or contact Toyota Motor Corp. for details.
While RCLT HD is fully compatible with all traction control systems, please bear in mind that a lifted vehicle on larger than stock tires will result in a higher center of gravity that may cause your traction control system to be more active than stock at heavy-acceleration low-speed sharp-cornering during city driving.
Wheel backspacing should be limited to 4.50" or less. This is due to 1) The oversized Heavy Duty design of the RCLT HD Knuckle, 2) Larger than stock Long Travel Coilover diameters, and 3) Wider than stock tires desirable for increased off-road traction (i.e. 12.5" or 13.5" wide tires compared to only 10.5" wide stock tires).
Here are two examples we've tested: 12.5" wide tires on 17x8.5" wheels with 4.5" backspacing results in roughly 1/2" clearance between tire sidewall and knuckle, and 13.5" wide tires on 17x9" wheels with 4" backspacing results in roughly 3/8" clearance.
RCLT HD's steering geometry requires a minimum wheel diameter of 17-inch. Therefore, 15- & 16-inch wheels are not compatible.
Three silver linings to this are that 1) Off-road wheel distribution websites shows on average 40-times more 17" beadlock choices than 16", 2) Tire distribution websites list nearly no inch-sized tires (33"/35"/37"/39"/40") available for 16-inch wheels, and 3) Tacoma owners will be able to upgrade to 5th gen 4Runner or Lexus GX460 2010+ brake rotors (23% larger diameter & 28% thicker) and 2010-2015 brake calipers (28% larger piston volume).
Proposition 65 Warning for California Consumers
WARNING: Products we sell can expose you to chemicals which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.p65warnings.ca.gov.