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| Photo 1 | Photo 2 | Photo 3 |
Photo 1: Entering California.
Photo 2: The Marlin Crawler shop.
Photo 3: My 1999 4Runner and Marlin's 1980 pickup.
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| Photo 4 | Photo 5 | Photo 6 |
Photo 4: Pile of Toyota
transfer cases & transmissions.
Photo 5: Pile of 1979-1985 Toyota front axles.
Photo 6: Stock transmission and transfer case.
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| Photo 7 | Photo 8 | Photo 9 |
Photo 7: Marlin detailing the
game plan.
Photo 8: Beginning to build the crawler.
Photo 9: Building the MC09 crawler.
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| Photo 10 | Photo 11 | Photo 12 |
Photo 10: Building the MC09
crawler.
Photo 11: Building the MC09 crawler.
Photo 12: Building the MC09 crawler.
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| Photo 13 | Photo 14 | Photo 15 |
Photo 13: Building the MC09
crawler.
Photo 14: Building the MC09 crawler.
Photo 15: Building the MC09 crawler.
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| Photo 16 | Photo 17 | Photo 18 |
Photo 16: Building the MC09
crawler.
Photo 17: MC09 with 4.7 Japanese made gears.
Photo 18: Beginning to work on the gear driven case housing.
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| Photo 19 | Photo 20 | Photo 21 |
Photo 19: Clearanceing the
gear driven case for the 4.7 gears.
Photo 20: Clearanceing the gear driven case for the 4.7 gears.
Photo 21: Clearanceing the gear driven case for the 4.7 gears.
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| Photo 22 | Photo 23 | Photo 24 |
Photo 22: Punching in the
serial numbers.
Photo 23: Ready to assemble the gear driven cover.
Photo 24: Adding the cover to the 4.7 gears.
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| Photo 25 | Photo 26 | Photo 27 |
Photo 25: Building the MC09
crawler.
Photo 26: The serial number book of who has purchased the units.
Photo 27: Building the MC09 crawler.
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| Photo 28 | Photo 29 | Photo 30 |
Photo 28: Marlin dictating
what serial numbers will be applied.
Photo 29:Complete MC09 crawler with 4.7 low range gears.
Photo 30: Stock transmission and transfer case from the 1999 4Runner.
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| Photo 31 | Photo 32 | Photo 33 |
Photo 31: Transmission
removed clutch visible.
Photo 32: Separating 5-Speed transmission from the transfer case.
Photo 33: MC09 Crawler, Stock Transfer case and 5-Speed transmission.
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| Photo 34 | Photo 35 | Photo 36 |
Photo 34: Transmission and
transfer case removed.
Photo 35: Pulling 26 to 26 spline coupler which will be replaced with a 26 to 23
spline coupler.
Photo 36: 5-Speed ready for the crawler to be installed.
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| Photo 37 | Photo 38 | Photo 39 |
Photo 37: Clutch flywheel,
you can see where I burned it wheeling.
Photo 38: Flywheel removed.
Photo 39: Assembling the crawler / transfer case / transmission.
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| Photo 40 | Photo 41 | Photo 42 |
Photo 40: Assembling the
crawler / transfer case / transmission.
Photo 41: Assembling the crawler / transfer case / transmission.
Photo 42: Assembling the crawler / transfer case / transmission.
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| Photo 43 | Photo 44 | Photo 45 |
Photo 43: Assembled the
crawler / transfer case / transmission.
Photo 44: MC09 crawler.
Photo 45: 5-speed shifter seats. The green one ($10.00) came in the 2.7
and the blue one ($30.00) came in the 3.4. The blue one is much better
according to Marlin, so
I upgraded to the blue seat in my transmission.
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| Photo 46 | Photo 47 | Photo 48 |
Photo 46: Completed
transmission / crawler / transfer case.
Photo 47: Lifting the unit up into the truck.
Photo 48: Lifting the unit up into the truck.
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| Photo 49 | Photo 50 | Photo 51 |
Photo 49: Starting the custom
shift levers by cutting a stock lever into 3 pieces. Converting to short
throw as well.
Photo 50: Welding the shift lever back together with the short throw bottom.
Photo 51: Custom lever installed in the 4Runner.
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| Photo 52 | Photo 53 | Photo 54 |
Photo 52: Front boot
re-installed.
Photo 53: Three parts to the shift lever. Tooth, ball and lever.
Photo 54: Rear lever installed in the 4Runner.
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| Photo 55 | Photo 56 | Photo 57 |
Photo 55: Drive shafts after
being lengthened and shortened.
Photo 56: Transmission / MC09 crawler / Transfer case installed in the 4Runner.
Photo 57: MC09 crawler, the serial numbers can be seen.
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| Photo 58 | Photo 59 | Photo 60 |
Photo 58: Crawler installed
in the 4Runner.
Photo 59: Back in Arizona.
Photo 60: On the drive home the shifter bases rubbed the body so I got the
dremel out and cleaned up the openings.
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| Photo 61 | Photo 62 | Photo 63 |
Photo 61: Shifter holes after
being dremeled looser back in Arizona.
Photo 62: Front boots re-installed.
Photo 63: The 3 levers: 5-speed, crawler box with 4.7 gears & stock transfer
case. The rear cup holder & brake handle was retained in the stock
location.
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| Photo 64 | Photo 65 | Photo 66 |
Photo 64: Marlin has a few
R.O.R.E. e-locker skid plates, so I picked one up as an impulse purchase and
installed it when I got back to Arizona.
Photo 65: Rear support bracket I made for the transfer case. The longer
assemble was hitting the body with the shorter drive shaft and the extra length.
Photo 66: Rear support installed with Daystar poly shock bushings for dampening.